• Filling Volume: 100-1000ml
  • Suitable for bottle shape: Various
  • Hopper: 200L-400L
  • Filling Head: 1-8 heads;

Product Information

What is Filling Stoppering and Capping Machine

Capping machine is also called capping machine, capping machine or locking capping machine, the main use is plastic bottles, glass bottles. Applicable products: All glass screw cap with standard tinplate claw type screw cap products, such as condiment sauce, canned aquatic products, canned fruits, canned vegetables, bean products.

What is the essential difference between stoppering capping machine and capping machine?

Capping machine is also known as capping machine, capping machine or locking capping machine, used for plastic bottles, glass bottles after the packaging of the bottle cap tightening and loosening equipment. Capping machine is generally used for aluminum cap or aluminum-plastic cap rolling sealing equipment after the sorting of antibiotic powder injection glass bottles. Capping machine is also known as capping machine or locking capping machine, used for plastic bottles, glass bottles (molded bottles or pipe bottles) after the packaging of the bottle cap tightening and loosening equipment. Capping machine is generally used for the aluminum cap or aluminum-plastic cap capping and sealing equipment after the packaging of antibiotic powder injection glass bottles (molded bottles or tube bottles). The table surface and the protective cover are made of stainless steel material, the roller strength is high, the wear resistance is long, the service life is long, the aluminum cap of the rolled bottle is good sealed. Suitable for aluminum cap of oral liquid bottle, aluminum cap of 2 ml bottle, aluminum plastic cap of Mrs. Oral liquid bottle, aluminum cap of penicillin bottle, aluminum cap of spray tube, aluminum cap of spray tube, etc. In fact, there is no essential difference between the capping machine and the capping machine, but different names are used.

Filling Stoppering and Capping Machine Working principle:

  • It is suitable for: food, medicine, daily chemical, pesticide and other industries;
  • The equipment has the characteristics of compact design, simple operation and high accuracy;
  • The machine adopts a special three-way filling valve, through the reciprocating movement of the cylinder to achieve the filling of materials, is an ideal manual operation of alternative equipment;
  • The material contact parts are made of 316L stainless steel material, in line with GMP requirements. For highly corrosive liquids, the material contact part uses polytetrafluoroethylene material to ensure the long-term stable operation of the equipment;
  • Filling quantity and filling speed can be adjusted arbitrarily, high filling accuracy;
  • The filling header adopts anti-drip, anti-wire drawing and lifting filling device.

Technical parameters of Filling Stoppering and Capping Machine :

This series of machine with function of filing, dropping and capping(pressing)and so on. It is suitable to filing for various kinds of bottles such as liquid, paste, jam, powder, granule and many kinds of materials. The feature of this machine is high automatic level, high rate of product, wide applicability and good stability. As well as with advantages of technical content, adaptability, excellent quality and so on.

How to adjust the Filling Stoppering and Capping Machine:

1, feed half adjustment.
A. Adjust the bottle board a on the feeding half upward to shorten the feeding stroke; Downward adjustment to accommodate longer bottle feeding travel.
b, the left and right adjustment of the positioning bottle position so that when the movable teeth are running, the right bottle position so that the bottle is smoothly fed into the positioning teeth.
c, adjust the bottle board B to make the width of the bottle entrance ≈22 mm.
2, the perfusion component adjustment, the role of the perfusion component is to make the liquid through the perfusion device, check valve, needle in a timely manner to each easy to pull bottle, so the needle into the bottle must be appropriate, and the filling time should be appropriate.
a, adjust the side CAM A turn or reverse so that the needle is inserted into the mouth of the empty bottle just into the tooth position. And lift the needle before leaving the tooth position.
b, infusion time adjustment: turn CAM B clockwise or reverse the adjustable needle into the bottle mouth immediately after the start of filling, before the needle leaves the bottle mouth stop filling.
c, liquid volume adjustment: loosen the nut 1 adjust the ejector rod in the D direction to increase the liquid volume; Adjust the liquid amount in the direction of C to reduce, while adjusting nut 2 to reduce the liquid amount in the direction of F, adjust the liquid amount in the direction of E to increase the liquid amount, pay attention to the limit position of the filling device when adjusting, so as not to damage the filling device, generally the bottom of the filling device to the drug PFS not less than 15 mm, the longer the perfusion time the better.

  1. Working principle and adjustment of automatic stop liquid filling device.
    When the moving tooth plate moves the bottle to the position of the stop tooth of the filling liquid, the convex surface of the CAM 7 and the swinging plate 6 leave, the swinging plate 6 is pulled by the tension spring 4, and the swinging plate 6 drives the bottle pressing bolt 2 downward until it contacts the bottle 3. At this time, the steel wire rolling head 5 swinging plate 6 should be adjusted to contact and adjust the adjusting screw 8 so that the top rod bolt 1 extends about 4 mm. There is an empty bottle in this stop position, and the bottle pressing bolt 2 and the shaking plate 6 continue to move down due to the action of the tension spring 4, so that the steel wire mangle 5 pulls the steel wire and the ejector bolt 1 is removed from the ejector rod 9, so the drug filling device cannot be driven to work and the infusion liquid is automatically stopped.
  2. Discharge precautions
    Because the machine is easy to pull bottle filling and locking equipment, the discharge is sealed. In order to prevent the bottle from tipping over after the filling and locking, it is necessary to put several empty bottles on the discharge hopper before the first bottle discharging to keep the bottle after the filling and locking smoothly transported to the discharge hopper and sent to the next process with the bottle filling bucket.
    5, this locking device is the digestion of foreign advanced technology, according to the domestic oral liquid production situation specially designed for the existing specifications of easy to pull bottles, so the easy to pull bottle geometric size and error have certain requirements, if there are special requirements or other specifications please contact our technical department.
  3. Adjustment of lock device
    a, gland time adjustment: adjust the CAM 3 rotation Angle when the infusion bottle enters the lock position, the lock shaft has been moved and leaves the bottle cap before moving the teeth close to the bottle.
    b, gland pressure adjustment: the size of the gland pressure is directly related to the quality of the lock, the pressure is too large to make the easy-to-pull bottle broken, the pressure is too small will affect the sealing performance, so the nut should be adjusted according to the actual average height of the easy-to-pull bottle, so that the pressure is adjusted to the best.
    c, blade action time adjustment: blade 2 should be close to the bottleneck before the end of the gland, otherwise some short bottles can not reach the locking effect, loosen the nut 4 when adjusting, adjust the shaft 5, up and down can make blade 2 action time sooner or later. Note that the elasticity of the adjustment spring 7 should be greater than that of the spring 8 to keep the bottleneck consistent.
    d, adjusting the lock: all departments must pay attention to the nut lock after adjustment, the initial valve test with easy pull bottle, must take its average height, irregular easy pull bottle can not enter the lock, so as to avoid damage to the parts.
  4. Adjustment of vibrator
    The automatic cap drop adopts the principle of electromagnetic oscillation to drop the cap along the track to the appropriate position.
    A. The vibrator is packaged separately before leaving the factory, and the lower track mouth must be aligned with the moving track of the easy drawing bottle when it is installed.
    b, the adjustment of the magnet gap: loosen the screw 1, open the outer cover, adjust the nut 2, so that the magnet gap is 0.6-0.8, and the lowest vibration sound of the bottle cap line speed is appropriate.

1, because the filling machine is an automatic machine, so the easy to pull bottle, bottle cushion, bottle cap size are required to be unified.
2, before driving, you must first use the swing handle to turn the machine, to see if there is any abnormality in its rotation, and then you can drive after it is confirmed that it is normal.
3, adjust the machine, the tool should be used properly, it is strictly prohibited to use too large tools or excessive force to remove parts to avoid damage to the machine or affect the performance of the machine.
4, whenever the machine is adjusted, in fact, the loose screw should be tightened, and the machine can be driven after the swing handle is used to turn the machine to see whether its action meets the requirements.
5, the machine must be kept clean, it is strictly prohibited to have oil, liquid medicine or glass debris on the machine, so as not to cause machine erosion, it must:
(1) The machine should remove liquid medicine or glass debris in time during the production process.
(2) Each part of the machine surface should be cleaned once before the shift, and clean lubricating oil should be added to each active part.
(3) It should be scrubbed once a week, especially the places that are not easy to clean in ordinary use or blown with compressed air.

Filling Stoppering and Capping Machine:

We have various types of Filling Stoppering and Capping Machine for sale, and we do customization according to customer’s speed and capacity. We can also design and produce the whole production line including the grinder , Blending machine, drying machine, conveyor, feeder, vibrating Screen, Packing Machine… Please contact us quotation, parameters and price.

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Customize Filling Stoppering and Capping Machine According to your Capacity:

We can customize Filling Stoppering and Capping Machine connect with your production line (the dimension and width of feeder).

Videos of Filling Stoppering and Capping Machine :

We have many model of Powder, Liquid, Filling Stoppering and Capping Machine , here show some examples:

Production Line Customization Solution:

Air Below Washing Machine + Sterilize Machine + Filling Machine + Metal Detector + Check Weight + Capping Machine Sealing Machine + Labeling Machine + Label Shrink Film

Drying Machine + Grinding Machine + Sifter Machine + Mixing Machine + Packing Machine:

Factory Information

Factory Information

Business Type:Manufacturer/FactoryMain Products:Mill, grinder, granulator, mixer, Crushing Equipment
Number of Employees:100Year of Establishment:2014.05
Production Capacity

5000 Set/YearAfter-sales Service:Technical Support; on-line teach lessons
R&D Capacity:


ODM, OEMAnnual Output Value:US$5 Million – US$10 Million
No. of R&D Staff:5No. of Production Lines:6

Certifications:

Machine Packing:

Small machine packed with export fumigation-free wooden cases, goes with bulk shipment or in container.

Installation:

  1. The machine is installed according to the instructions after unpacking, and the compressed air source is connected. If the air source pressure is 0.6MPa, the valve should be installed first in the compressed air main pipeline.
    2, open the right door to turn out the oil mist oil label to add clean special oil, or sewing machine oil, note: when the fuel can not be with air pressure, the oil amount of about 8 minutes full is appropriate.
    3, the intake air source check whether the sealing surface is leaking, adjust the air pressure to 0.3~0.4MPa to adjust the oil intake, generally spray a drop of oil after several times, regularly check the oil injection.
    4, filling volume adjustment: first rotate the filling volume adjustment hand wheel, observe the indicator window scale, so as to achieve the required amount of filling, at the same time adjust the suction, discharge speed to achieve satisfactory filling effect, the dosage standard measure the filling amount, and finally correct the filling amount.

Warranty of Machine:

We provide one year warranty for all our machine, but not including the man-made damage. We can provide free spare parts if damage in one year in normal operation. 24hours stand by to solve urgent problems. 3 days of spare parts provide by express. Please specially notice for the motor connection. it should be connect in right way to prevent the motor burnt, take special notice of running machine safely. Machine need to be clean and maintained frequently.

Maintenance of machine:

Servo filling machine as an important equipment in the automated production line, its maintenance is very important to ensure production efficiency and product quality. The following is an overview of the general servo filling machine maintenance procedures:

Routine maintenance

Cleaning and inspection:

Before and after each shift, clean the external surface of the servo filling machine, especially the working area and transmission components.
Check for debris and foreign objects around the machine and keep the working environment clean and tidy.

Lubrication:

According to the requirements of the equipment manual, regularly fill the lubricating parts of the servo filling machine with appropriate lubricating oil or grease.
Be careful not to over-lubricate or leak to avoid contaminating the product.

Check the transmission components:

Regularly check the tension and wear of the drive belt, chain and gear, and adjust or replace damaged parts in time.

Cleaning and replacing filters:

Regularly clean or replace the servo filling machine air filter, hydraulic filter, etc., to ensure the smooth system and reduce the failure rate.

Scheduled maintenance

Electrical parts inspection:

After powering off the device, check that electrical connections, switches, control panels, and sensors are secure and working properly.
Check cable and wiring wear regularly to avoid short circuit or open circuit.

Pneumatic system maintenance:

Check the working condition of pneumatic components, cylinders and solenoid valves to ensure that the gas path is smooth and there is no leakage.

Servo system calibration:

According to the requirements of the equipment manual, the servo system is calibrated and adjusted regularly to ensure the running accuracy and stability.

Spare parts replacement:

According to the service life of the equipment and the depletion of spare parts, timely replacement of vulnerable parts and key components, such as seals, valves, etc.

Performance test:

Regularly carry out the performance test and function test of the servo filling machine, confirm whether the functions are normal, adjust the parameters and control logic.

Emergency handling

Troubleshooting:

If the device is faulty or abnormal, shut it down immediately and handle it according to the troubleshooting guide in the device manual.

Maintenance records:

Record the specific content, time and operator of each maintenance, and establish maintenance files to facilitate traceability and analysis of equipment operating conditions.
By strictly implementing the above maintenance procedures, the reliability and stability of the servo filling machine can be improved, the service life of the equipment can be extended, and the continuous operation of the production line and the stability of product quality can be ensured.

FAQ

We are factory located in Shanghai China, welcome to visit our team.

1. Normally 30% deposite payment, balance 70% before shipment.

2. We can provide L/C for special country.

1. For some simple machine, we will install before shipment, no need to do complicate install on customer side.

2. For complicate machine, our engineer is available for going customer side, but the visa fee, round flight ticket, hotel and food are undertaken by customer. Besides, engineer compensation 100USD/Day. Engineer can provide installation services, and also available to teach your operator how to use it.

1. Talk with our sales about your product size and applications, capacity you need per minute, For example 50 pcs/minute. we will provide the right mode for you.

2. Place Order and do the first Payment.
3. Produce and send video for your green light.
4. You do the final Payment
5. Arrange shipment
6. Receive goods.

Yes, we have team to answer your questions and provide technical services China time 8:00AM to 17:00PM. But Please take detail video for the problems you have so that our technical person get well know and provide to you the solutions.

You can cancel order, but the 30% deposit will not return.

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